#Go kart frame blueprints pdf#

Make sure this tube is vertical and perpendicular to the long side of the bottom frame.

Position a WP-908-10 on one side of the frame bottom as indicated on the drawing. Clamp it in place, or place weights on top so it will not move easily. Step 8: Place the frame bottom, WP-908-2, on the flat work surface. Always check the fit of the tube where there is contact with another tube, in other words, at the joints. It wonвЂ™t take long to get a feel for how much to grind. Be sure to work slowly and check the fit often. It is advisable to practice first on a piece of scrap tubing. After the grinding wheel face has been shaped (radiused), the tube end can be formed by holding the end of a tube at the correct angle while grinding a concave or вЂњfish-mouthвЂќ necessary to create the joint geometry. The width of the grinding wheel must equal the diameter of the tubing to which the part will mate- in this case, ВѕвЂќ. It is done by using a dressing wheel to create a radius to the face of a grinding wheel. This is a common method of creating a вЂњFish-mouthвЂќ in the ends of tubing used in aircraft construction. An effective method of preparing these tube ends for the joint is by forming them on a bench grinder. This is due to the limited travel distance of the hole saw. Step 6: Most hole saw tools will not make long, shallow cuts like the ones at the ends of part number WP-908-3. Step 5: Similar to the above steps, make the necessary bends to create part number WP-098-3. Step 4: Cut the length of tubing for part number WP-908-3. Make sure the вЂњframe bottomвЂќ lays flat on the work surface before and after it is welded. This should be a flat weld bead all the way around the tube. Step 3: Weld the ends of the tube rectangle together. Make sure the tube ends are within a 1/16вЂќ from each other and facing each other in the middle of one of the shorter legs of the rectangle, as noted on the drawing. This will be the bottom of the go kart frame.ДЄfter all bends are made, this part will be a rectangle. Step 2: Using a tube bender with a ВѕвЂќ X 4вЂќ bending die, make the bends in the tube to create part number WP-908-2 as shown on the drawing. Step 1: Referring to the cut list on page one of the drawing, cut a length of ВѕвЂќ X.

#Go kart frame blueprints pdf#

Or you can get the one page pdf version of the above weldments here in PDF format.Дў4 Steps To Building A Killer Go Kart Frame! You can get more detailed 22 page PDF set of this go kart frame plan set here.This is best done before any bends are made, while the tube is resting in the bending die. This can be accomplished by adjusting the height of a take-up table or surface to correspond to the bottom of the tube. Otherwise, the tube form may become unusable. Whenever you make more than one bend in a tube form that must remain flat, pay particular attention to the plane of the tube prior to each bend.However, if either TIG or the Oxy processes are used, the weld joints need to be particularly tight. This project is intended to be completed using either MIG, TIG, or Oxy-Acetylene weld processes.